Dry Film Photoresist Processing

Spring 1999

Project by

Dave Pyle, dpyle@ece.utexas.edu

and Aruna Murthy, murthy@ece.utexas.edu

 

Project Overview

 

In recent years, a new technology called MicroElectromechanical Systems, or MEMS, has emerged. In MEMS, the techniques and processes of semiconductor fabrication are used to construct mechanical structures. In our project we will be studying the applicability of dry-film photoresist as a MEMS structural material for Dr. Neikirk's electronic tongue project. Dry film photoresist is a material used in the printed circuit board industry for transferring patterns onto the printed circuit board material. The sheet of photoresist is laminated onto the board, and ultraviolet light is shined through a glass mask with the desired pattern. The ultraviolet light causes chemical changes in the photoresist, giving it a different solubility than areas not exposed to the light. Thus the pattern can be etched into the photoresist using a developer chemical. In our project we will primarily be concerned with developing a process for the use of dry film photoresist. In other words, we will experimentally determine the parameters necessary for a successful use of dry film photoresist in a MEMS context. These parameters would include such things as lamination methods, exposure times, developer strength and time, and also specific techniques for creating a specific profile in the photoresist pattern.